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If you would like your company to
start its journey to Class A Performance and Class A Certification,
please contact Chris Gray at 1 603 778-9211 or email us at:
cgr...@grayresearch.com
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The Right Choice by Chris Gray
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Master
It (Master Scheduling and Lean Production)
Staying
in Business with e-Business
Time
to Get Serious About e-Commerce
Does
Your Supply Chain Measure Up?
The
Party's Over - The Real Aftermath of Y2K
Back
to Basics
Software
and Simplicity
Turning
Education Expense into an Investment that Pays Off!
ERP
Software: Valuable Tips for Selection and Implementation
Coca-Cola:
"Always" Class A
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Gray Research
Gray Research is one of a
handful of consultants qualified to do Class A
certification.
Class A Resource Planning is a
measurement of how effectively a company accomplishes the resource
planning and scheduling activities of the business.
Certification is based on an
objective assessment of the processes in the following areas:
Commitment
to excellence
Strategic
planning
Business
planning
Customer
partnerships
Continuous
elimination of waste
Routine
use of quality control tools
Partner
relationships with suppliers
New
product development
Sales
and operations planning
What if
simulations
Accountable
forecasting process
Sales
plans
Integrated
customer order entry and promising
Master
production scheduling
Material
planning and control
Supplier
planning and control
Capacity
requirements planning and control
Education
and training
In addition, you must demonstrate
acceptable performance against objective standards in:
Customer service (>99% on time,
in full)
Sales plan performance
Production planning performance
(+/- 2% of agreed plan)
Master schedule performance
(>95%)
Manufacturing performance
(>95%)
Supplier delivery performance
(>95%)
BOM accuracy (>98%)
Inventory accuracy (>95%)
Routing accuracy (>98%)
The idea of
objectively measuring ERP results
and a company’s overall performance originated with Oliver Wight in
his 1976 newsletter. He followed up with an checklist for
measurement published in the 1977 newsletter. Originally 20 questions,
at least one of the current checklists spans about 250 detailed
questions summarized into 32 summary questions.
To achieve Class A recognition, a
company must be able to answer "YES" to 90% or more of the
summary questions on the Class A Checklist. Companies scoring lower
than 90% are rated B, C, or D, depending on how they score. Generally
speaking a Class A MRP II company uses the system company wide,
includes all functions and uses a single set of numbers, has active
top management participation and use of the system, and has
demonstrated significant improvements and operating results. B, C, or
D users haven’t done nearly as well.
Class A is one of the most sought for,
and least frequently achieved, awards available to manufacturing
companies. We estimate that fewer than 2000 companies world-wide have
achieved formal certification. To get an appreciation for this: there
are 43,000 manufacturing companies of more than 100 employees in the
US alone. More than 20,000 companies in the US have software for MRP
II, but are falling far short of Class A results.
Click
here to review the Summary Class
A Checklist.
If you would like your company to
start its journey to Class A Performance and Class A Certification,
please contact Chris Gray at 1 603 778-9211 or email us at cgr...@grayresearch.com
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